BLOCK-HEAD® Air Bearing Spindle Specifications
(at 150 psi)
The BLOCK-HEAD® family of air bearing spindles (named for their short, blocky shape) combine rotational accuracy with extremely high stiffness comparable with that of heavy-duty ball bearing headstocks. These spindles are suitable for accurate support of overhung loads, and their unique combination of accuracy and stiffness makes possible direct machining to optical tolerances and finishes.
BLOCK-HEAD® spindles have been used successfully from less than 50 psi up to 200 psi, and have shown no signs of instability. They will operate equally well in any position, over a wide speed range, and in a variety of environmental conditions. Add-ons such as motors, chucks, mounting plates, and custom tooling benefit from the correct nature of the BLOCK-HEAD® design. Accessories can be close-coupled, tightly-held, and non-distorting.
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| Load Capacity | |
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Radial
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Axial
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Tilt
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| Stiffness |
Radial
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Axial
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Tilt
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| Error Motion |
Radial
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Axial
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Tilt
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| Total Weight | |
| Rotor Weight | |
| Rotor Inertia | |
| Maximum Speed | |
| Air Consumption | |
Model 3R BLOCK-HEAD®
| Ultimate | Working |
| 65 lb | 32 lb |
| 170 lb | 85 lb |
| 140 in-lb | 70 in-lb |
| 0.5 lb/microinch | |
| 1.5 lb/microinch | |
| 1.6 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 7.25 lb | |
| 3.2 lb | |
| 0.16 oz-in-sec2 | |
| 15,000 rpm | |
| < 2 scfm | |
Model 4R BLOCK-HEAD®
| Ultimate | Working |
| 100 lb | 50 lb |
| 400 lb | 200 lb |
| 400 lb-in | 200 lb-in |
| 0.67 lb/microinch | |
| 2.0 lb/microinch | |
| 4.0 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 19 lb | |
| 7.7 lb | |
| 0.73 oz-in-sec2 | |
| 10,000 rpm | |
| < 2 scfm | |
Model 4R 2.25 BLOCK-HEAD®
| Ultimate | Working |
| 125 lb | 63 lb |
| 175 lb | 88 lb |
| 150 lb-in | 75 lb-in |
| 0.8 lb/microinch | |
| 1.0 lb/microinch | |
| 1.7 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 16 lb | |
| 7 lb | |
| 0.77 oz-in-sec2 | |
| 7,500 rpm | |
| < 2 scfm | |
Model 4B BLOCK-HEAD®
| Ultimate | Working |
| 100 lb | 50 lb |
| 400 lb | 200 lb |
| 400 lb-in | 200 lb-in |
| 0.67 lb/microinch | |
| 2.0 lb/microinch | |
| 4.0 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 18 lb | |
| 7.7 lb | |
| 0.73 oz-in-sec2 | |
| 10,000 rpm | |
| < 2 scfm | |
Low-Profile 4R & 4B BLOCK-HEAD®
| Ultimate | Working |
| 100 lb | 50 lb |
| 400 lb | 200 lb |
| 400 lb-in | 200 lb-in |
| 0.67 lb/microinch | |
| 2.0 lb/microinch | |
| 4.0 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 16 lb | |
| 5 lb | |
| 0.40 oz-in-sec2 | |
| 10,000 rpm | |
| < 2 scfm | |
|
|
|
| Load Capacity | |
|
Radial
|
|
|
Axial
|
|
|
Tilt
|
|
| Stiffness |
Radial
|
|
Axial
|
|
|
Tilt
|
|
| Error Motion |
Radial
|
|
Axial
|
|
|
Tilt
|
|
| Total Weight | |
| Rotor Weight | |
| Rotor Inertia | |
| Maximum Speed | |
| Air Consumption | |
Model 10R BLOCK-HEAD®
| Ultimate | Working |
| 400 lb | 200 lb |
| 2,400 lb | 1,200 lb |
| 6,000 lb-in | 3,000 lb-in |
| 2 lb/microinch | |
| 10 lb/microinch | |
| 100 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 154 lb | |
| 72 lb | |
| 36 oz-in-sec2 | |
| 1,800 rpm | |
| < 3 scfm | |
Model 10B BLOCK-HEAD®
| Ultimate | Working |
| 400 lb | 200 lb |
| 2,400 lb | 1,200 lb |
| 6,000 lb-in | 3,000 lb-in |
| 2 lb/microinch | |
| 10 lb/microinch | |
| 100 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 146 lb | |
| 72 lb | |
| 36 oz-in-sec2 | |
| 1,800 rpm | |
| < 3 scfm | |
Model 10R-606 BLOCK-HEAD®
| Ultimate | Working |
| 600 lb | 300 lb |
| 1,000 lb | 500 lb |
| 2,800 lb-in | 1,400 lb-in |
| 3 lb/microinch | |
| 5 lb/microinch | |
| 60 lb-in/microradian | |
| < 2 microinch | |
| < 2 microinch | |
| < 0.1 microradian | |
| 104 lb | |
| 42 lb | |
| 27 oz-in-sec2 | |
| 1,500 rpm | |
| < 4 scfm | |
23R BLOCK-HEAD®
| Ultimate | Working |
| 1,500 lb | 750 lb |
| 15,000 lb | 7,500 lb |
| 50,000 lb-in | 25,000 lb-in |
| 4 lb/microinch | |
| 40 lb/microinch | |
| 1,500 lb-in/microradian | |
| < 1 microinch | |
| < 1 microinch | |
| < 0.1 microradian | |
| 2,200 lb | |
| 1,400 lb | |
| 245 oz-in-sec2 | |
| Application Dependent | |
| < 10 scfm | |
Load capacity and stiffness are approximately linear with air pressure.
Ultimate load capacity is measured when metal-to-metal contact is made across the bearing surfaces. Working load capacity is half of the ultimate load capacity. Rotor weight must be included as part of total spindle load.
Axial and tilt loads are supported by the same bearing surfaces. Consequently, a load applied in one mode reduces the other mode proportionally.
High speed or high inertia applications require rotor containment. Maximum speed is dependent on application. Consult Professional Instruments for further information with regard to speed.
